Material Handling Automation

Systec’s Stable Stack Bundle Conveyor (SSBC) is a material handling solution for when a smooth surface is required. The SSBC Curve has advantages over standard bundle conveyor curves because it eliminates the gap between rollers and product maintains a 90-degree orientation.

The AutoStak Robotic Load Former is responsible for transferring bundles of corrugated material from the inbound conveyor system to an Automatan or customer-supplied load former utilizing the End-of-Arm Tool (EOAT) and custom programming. The AutoStak Palletizing EOAT is responsible for transferring the corrugate bundles from the outbound conveyor system to the palletizing area utilizing paddles. The AutoStak conveyor section will justify the bundle to the proper position on the conveyors, move the bundle into the AutoStak robotic bundle feed section, and then assist the robot in transferring the bundle into the Automatan’s or the plant’s load former, in the proper position for each specific layer pattern.

Bundles of cases or diecut sheets, either tied or untied, are conveyed via the entry conveyor to a pop-up blade stop. The first pack enters the bundle doubler and runs to the back stop. The forks lift the bundle to a set height. The bundle doubler is normally supplied with a desktop panel with processor and PLC controls, with an HMI (Human Machine Interface) to allow certain manual operations. The unit is adjustable from 35.5" to 43.3", and can be run in automatic or manual mode from an HMI station.

Systec’s Performance Line Shaft Conveyor (PLSC) is engineered for small bundle handling and load accumulation. All PLSCs come with adjustable leg stands to set the working height for comfortable, ergonomic conditions. This also allows the conveyor to be set at the required height at the feed end of the conveyor. Height differences between the beginning and ending of the conveyor line can be adjusted throughout the length of the line. This is a very low-maintenance device applying the most advanced safety designs and features. The PSLC is a line-shaft-driven roller conveyor. The rollers are driven using friction drive spools on the drive shaft. Loads can be stopped with a physical barrier, or with pneumatic brakes. The PLSC offers optional devices for load transfer onto or off the conveyor line, such as a Belt Transfer Device (BTD).

Systec’s Performance Line Bundle Conveyor (PLBC) is engineered for small bundle handling that requires exact load positioning. All PLBCs come with adjustable leg stands to set the working height for comfortable, ergonomic conditions. This also allows the conveyor to be set at the required height at the feed end of the conveyor. Height differences between the beginning and ending of the conveyor line can be adjusted throughout the length of the line. This is a very low-maintenance conveyor and applies the most advanced safety designs and features.

Our Mobil Infeed Conveyor (MIC) is designed for converting machine infeed and can move with the “roll-out” for maintenance and change-out. Its all-welded, steel frame construction, uses precision laser cut parts for exact fit and function. This is a very low maintenance device that applies the most advanced safety designs and features.

The AutoFeed Robotic Feeding Solution is responsible for transferring the corrugate material from the inbound conveyor system to the board feeder utilizing the end-of-arm tooling. Automatan AutoFeed systems have capability for 360kg and 750kg loads, and are designed for application on most commercially available FFG systems. The device consists of the robot, end-of-arm tool, backstop, and all associated controls to fully automate the loading process. The end-of-arm tool is responsible for segregating and securing a predetermined stack of corrugate material up to 14" in height during the transfer from the inbound conveyor system to the board feeder. Benefits include reduced manual labor, increased uptime and efficiency, a small footprint (it can save over 50% floor space from conventional pre-feeders), versatility (the ability to feed multiple machines), and six axes of motion to enable board flipping as well as nearly any layout configuration.

Systec’s Active Ball Right-Angle Transfer (ABRAT) Device utilizes the energized ball-belt surface to enable rapid and efficient load transfers in two-, three-, or four-way intersections. The device can be applied with StableStak or Roller Conveyor Infeed and Discharge sections, and is configured in a variety of conveyor widths available for both conveyor type applications. The device also can act as a unit load rotation device as well as Right-Angle Transfer.

Systec’s Roller Transfer Device (RTD) is a very effective method of manual load movement on and/or off a conveyor line. Systec’s RTD design allows it to sit within the conveyor line at virtually any location. It can be moved, if need be, with very little effort. It is totally independent of the conveyor in which it rests, and can be added to most other conveyor equipment manufacturers’ lines. The RTD is capable of being added to a Powered Accumulating Roller conveyor (PAR), Powered Roller Only conveyor (PRO), or Gravity Roller Conveyor (GRC). Additionally, the RTD’s roller racks are fully adjustable on a 3" increment to meet any changes in load sizes or production requirements.

Systec’s StableStak Conveyor (SSC) is an independent conveyor line. SSC has several applications within a box plant. SSC is ideal for conveyance of loads at the corrugator discharge, where small blank handling is required. Additionally, SSC is a very suitable conveyor at a die-cut stacker for indexing loads discharged, or prior to the strapping or banding operation. At these locations, operators can walk on the conveyor’s smooth, solid surface.

The A+ Labeling/Laminator is the newest member of the labeler family. The A+ offers the record-breaking ability to adhere an 81" (2055 mm) litho label at speeds up to 6,000 sheets per hour. The A+ is versatile and dependable with single-face module, 6,000 sheets per hour, 81" x 65" litho label format, dual label/dual board, dynamic board registration, and standard water cleanup. It also utilizes the latest technology in guarding by electric scanners.

The Automatan Model EM litho label laminator applies Electrostatic Method technology in its adhesive application process. An economical labeler, the Model EM’s design offers the opportunity to employ the electrostatic method for fast, easy setups in labeling over a wide range of board and label sizes. The Automatan Model EM Label Laminator has been designed and configured as a versatile machine to be used in a variety of applications.

Systec’s Belt Transfer Device (BTD) is a safe and efficient method of moving loads onto and/or off of a conveyor line utilizing low-mark belts over chains. The features of Systec’s CTD allow it to sit within the conveyor line at various locations. It can be moved to nearly any location within the length of the conveyor line. It is totally independent of the conveyor in which it rests, and can be added to most other conveyor equipment manufacturers’ lines.

Systec’s Conveyor Safe Walk (CSW) is a safe and efficient method of creating safe passage across any conveyor mainline. Based on the needs of the plant, the CSW can be incorporated into many different systems. Controls can be added to keep the CSW lane clear at all times, or it can be run with the push of a button. The CSW can sit within the new or existing conveyor line at various locations, and can be moved to nearly any location within the length of the conveyor line. The CSW is totally independent of the conveyor in which it rests, and can be added to all other conveyor equipment manufacturers’ lines as a stand-alone device.

Systec’s Side Pivot Conveyor (SPC) can be used at various points within the overall conveyor system. The SPC is primarily used where change in load direction is required, yet the load orientation must remain the same. This is particularly applicable where pallets may be used within the system. This is due to the fact that the pallet’s runners, or bottom boards, must remain perpendicular to the load-carrying rollers to smoothly convey the load. The SPC is applicable at points within a conveyor line where pivoting around an obstacle, such as a building column, is required. It can also be used at a location where a break in the line may be required for equipment, such as a forklift, to gain access to an area inside the conveyor system. Each SPC is provided with a floor-mounted mast assembly with power disconnect switches and an audible and strobe-light warning system for impending conveyor movement. It also provides the necessary power for the conveyor and pivoting movement.

Systec’s Chain Transfer Device (CTD) is a safe and efficient method of moving loads onto and/or off of a conveyor line. The features of Systec’s CTD allow it to sit within the conveyor line at various locations. It can be moved to nearly any location within the length of the conveyor line. It is totally independent of the conveyor in which it rests, and can be added to most other conveyor equipment manufacturers’ lines. The CTD is capable of being added to either a Powered Accumulating Roller conveyor (PAR), Powered Roller Only conveyor (PRO), or Gravity Roller Conveyor (GRC). The device can act as a one-, two-, three-, or four-way intersection.

Systec’s Powered Roller Conveyor is provided as a powered accumulating roller (PAR) or a powered roller only (PRO) conveyor. The features of the PAR conveyor are the fully accumulating drive, take-up, and intermediate sections, or midsections. PAR conveyor allows loads to be added to a conveyor line without disruption or movement of loads already present on the line. With optional control features, loads can be added to the conveyor line until it is full, maximizing utilization of the entire conveyor line. Another control option would be multiple areas of accumulation, or zones, for loads to move independently and stage down the conveyor line. The accumulation features of PAR conveyor allow a single, one-horsepower drive to run up to 70' of conveyor. Systec’s PRO conveyor features a positive drive on the entire conveyor line and allows loads to be “indexed” as each load is added to the conveyor line.

The AutoStak Robotic Load Former is responsible for transferring bundles of corrugated material from the inbound conveyor system to an Automatan or customer-supplied load former utilizing the End-of-Arm Tool (EOAT) and custom programming. The AutoStak Palletizing EOAT is responsible for transferring the corrugate bundles from the outbound conveyor system to the palletizing area utilizing paddles. The AutoStak conveyor section will justify the bundle to the proper position on the conveyors, move the bundle into the AutoStak robotic bundle feed section, and then assist the robot in transferring the bundle into the Automatan’s or the plant’s load former, in the proper position for each specific layer pattern.

Systec has several devices designed to assist with pallet management and load position. These inlcude the Pallet Load Unit Stacker, Pallet Handling Device, Pallet Loading Device, and Pallet Sweep Device.

The Fork Truck Interface provides a set location for fork trucks to interface with conveyor equipment. The Interface consists of three independent units that can be combined to address any fork truck interface need. Systec’s Fork Truck Station provides extra stability to equipment by being mounted into concrete floor. There are several options for Fork Truck Stations, including gravity rollers, powered roller, powered StableStak plastic mesh top, side entry and individual fingers. Systec’s Fork Truck Ramp provides a smooth surface for the forks of a lift truck to easily slide under the load for retrieval.

Systec’s Belt Transfer Device (BTD) is a safe and efficient method of moving loads onto and/or off of a conveyor line utilizing low-mark belts over chains. The features of Systec’s CTD allow it to sit within the conveyor line at various locations. It can be moved to nearly any location within the length of the conveyor line. It is totally independent of the conveyor in which it rests, and can be added to most other conveyor equipment manufacturers’ lines.

Systec’s Pop-Up Infeed Device (PID) is an integral part of the conveyor line. Typically, it is used at the end of a conveyor line for transfer of a load off the line, onto a perpendicular conveyor line, or simply off the line onto a pallet, cart, or some other transport method. Systec’s Sheet Gripping Device (SGD) can be used at the end of the PID for transferring loads onto deck, or bottom dunnage sheets. The over-stroke capabilities of this device ensure the load will not only be transferred fully off the conveyor line but a full 9" beyond the end of the line. The PID can be used in Powered Accumulating Roller conveyor (PAR), Powered Roller Only conveyor (PRO), or Gravity Roller Conveyor (GRC) applications.

Systec’s Side Pivot Conveyor (SPC) can be used at various points within the overall conveyor system. The SPC is primarily used where change in load direction is required, yet the load orientation must remain the same. This is particularly applicable where pallets may be used within the system. This is due to the fact that the pallet’s runners, or bottom boards, must remain perpendicular to the load-carrying rollers to smoothly convey the load. The SPC is applicable at points within a conveyor line where pivoting around an obstacle, such as a building column, is required. It can also be used at a location where a break in the line may be required for equipment, such as a forklift, to gain access to an area inside the conveyor system. Each SPC is provided with a floor-mounted mast assembly with power disconnect switches and an audible and strobe-light warning system for impending conveyor movement. It also provides the necessary power for the conveyor and pivoting movement.

Systec’s Chain Transfer Device (CTD) is a safe and efficient method of moving loads onto and/or off of a conveyor line. The features of Systec’s CTD allow it to sit within the conveyor line at various locations. It can be moved to nearly any location within the length of the conveyor line. It is totally independent of the conveyor in which it rests, and can be added to most other conveyor equipment manufacturers’ lines. The CTD is capable of being added to either a Powered Accumulating Roller conveyor (PAR), Powered Roller Only conveyor (PRO), or Gravity Roller Conveyor (GRC). The device can act as a one-, two-, three-, or four-way intersection.

Systec’s Powered Roller Conveyor is provided as a powered accumulating roller (PAR) or a powered roller only (PRO) conveyor. The features of the PAR conveyor are the fully accumulating drive, take-up, and intermediate sections, or midsections. PAR conveyor allows loads to be added to a conveyor line without disruption or movement of loads already present on the line. With optional control features, loads can be added to the conveyor line until it is full, maximizing utilization of the entire conveyor line. Another control option would be multiple areas of accumulation, or zones, for loads to move independently and stage down the conveyor line. The accumulation features of PAR conveyor allow a single, one-horsepower drive to run up to 70' of conveyor. Systec’s PRO conveyor features a positive drive on the entire conveyor line and allows loads to be “indexed” as each load is added to the conveyor line.

Systec’s Shuttle Automatic Car (SAC) can be used at various points within the overall conveyor system. The SAC is primarily used where a break in the conveyor line is required, or a single line may need to deliver to more than one location. It can also be used at the infeed of converting equipment to allow machine opening without interference.

Systec’s Pusher Transfer Device (PTD) is an integral section of the conveyor line. The device can be equipped with a conveyor drive section, take-up section, or midsections, or can be gravity. The PTD can be set in the line to that will push either right, left, or both directions.

Systec’s Center Pivot Conveyor (CPC) can be used at any point within the overall conveyor system. The CPC is primarily used where change in load direction is required, yet the load orientation must remain the same. This is particularly applicable where pallets may be used within the system.

Systec’s Load Rotation Device (LRD) is a very effective method for automatically rotating loads in 90-degree increments. As with all Systec conveyor and devices, the LRD is an all-welded steel construction, using precision laser-cut parts for exact fit and function. This is a very low-maintenance device, applying the most advanced safety designs and features. It is extremely friendly with pallets as well.